Manufacturing Cybersecurity – Waterfall Security Solutions https://waterfall-security.com Unbreachable OT security, unlimited OT connectivity Tue, 09 Sep 2025 06:51:51 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.2 https://waterfall-security.com/wp-content/uploads/2023/09/cropped-favicon2-2-32x32.png Manufacturing Cybersecurity – Waterfall Security Solutions https://waterfall-security.com 32 32 Securing Pharmaceutical Manufacturing Systems and Intellectual Property https://waterfall-security.com/ot-insights-center/manufacturing/securing-pharmaceutical-manufacturing-systems-and-intellectual-property/ Thu, 08 Sep 2022 09:34:00 +0000 https://waterfall-security.com/?p=10495 Securing enterprise-wide access to real-time data while protecting manufacturing operations and product recipes from cyber attacks.

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Securing Pharmaceutical Manufacturing Systems and Intellectual Property

Building Pharmaceutical’s Immunity Against Intellectual Property Theft
Securing Pharmaceutical Manufacturing Systems And Intellectual Property
Customer/ Partner:

European pharmaceutical manufacturer.

Customer Requirement:

To provide enterprise-wide access to real-time data while protecting manufacturing operations and product recipes from cyber attacks.

Waterfall’s Unidirectional Solution:

Deploy Unidirectional Security Gateways as safe network integration between manufacturing systems and IT systems, enabling real-time, enterprise-wide monitoring of operations while preventing remote access to product recipes in manufacturing control systems

Cyber Risks To Pharmaceutical Manufacturing

Manufacturing network digitization is either underway or in the planning phase at most pharmaceutical manufacturing facilities. The benefits of enterprise-wide access to real-time data from industrial control systems are undeniable, but the risks are considerable as well. Modern cyber attacks can breach firewalls and other software security systems to steal product recipes and other vital intellectual property and threaten to interfere with industrial control operations as well.

The Challenge icon
The challenge

To secure the production network from intellectual property (IP) theft and cyber-sabotage from threats emanating from less trusted external networks, yet still provide safe, real-time access to live operations data for the corporate network. Modern industrial attacks routinely defeat firewalls, encryption, anti-virus systems, security updates, intrusion detection systems and other software protections. Protecting pharmaceutical critical assets with firewalls and other software security measures is not enough.

Waterfall solution - icon
Waterfall solution

A Waterfall Unidirectional Gateway was installed to replicate the control system historian database to an enterprise historian. Unidirectional Gateway hardware makes online attacks on ICS networks from external networks physically impossible. To protect product recipes and other trade secrets, the Unidirectional Gateway was configured to replicate only those historian tags that are safe to share with the enterprise network. Tags containing recipes, formulas and other intellectual property were left untouched in the control system historian.

Results and benefits - icon
Results & benefits
  • 100% Security: Production processes and intellectual property are now physically protected from any attacks originating on external networks.
  • 100% Visibility: Enterprise users and applications have access to all permitted real-time data via the enterprise historian.
  • 100% Compliance: Unidirectional Gateways simplify compliance with global regulations, standards and best practice guidance for industrial cybersecurity.
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Theory of Operation
Click to enlarge

Waterfall Unidirectional Security Gateways replace firewalls in pharmaceutical manufacturing network environments, providing absolute protection to manufacturing control systems from attacks emanating from external networks. Unidirectional Gateways contain both hardware and software components. The hardware components include a TX Module, containing a fiber-optic transmitter/laser, and an RX Module, containing an optical receiver, but no laser. The gateway hardware can transmit information from the manufacturing network to the external network, but is physically incapable of propagating any virus, DOS attack, human error or any cyber attack at all back into the protected network. The Gateways enable vendor monitoring, industrial cloud services, and visibility into operations for modern enterprises and manufacturers. Unidirectional Gateways replicate entire servers or selected subsets, emulate industrial devices and translate manufacturing data to cloud formats. As a result, Unidirectional Gateway technology represents a plug-and-play replacement for firewalls, without the vulnerabilities and maintenance issues that accompany firewall deployments.

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Unidirectional Security Gateways Benefits

arrow red rightUltimate protection from remote attack consequences, including IP theft, damage to devices and manufacturing process disruption.

arrow red rightSmart devices and control systems are securely integrated with external networks.

arrow red rightSimplifies audits, change reviews, and security system documentation.

arrow red rightPrevents all remote access to production recipes stored in manufacturing control systems.

arrow red rightReplaces at least one layer of firewalls in a defense-in-depth architecture, breaking the chain of infection and pivoting attacks.

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Security And Compliance

Certification: Common Criteria EAL 4+, ANSSI CSPN, NITES Singapore, CCC China


Assessments: US DHS SCADA Security Test Bed & Japanese Control Systems Security Center Bed, Idaho National Labs, Digital
Bond Labs, GE Bently Nevada Systems Labs, and NISA Israel


Complies with: Global ICS Standards & Regulations, including NERC CIP, IEC 62443, NRC 5.71, NIST 800-82r2, CFATS, ISO, IIC SF,
ANSSI, and many more

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Petrochemical Manufacturing Cybersecurity – Sameer Koranne | Episode #62 https://waterfall-security.com/ot-insights-center/manufacturing/petrochemical-manufacturing-cybersecurity-sameer-koranne-episode-62/ Mon, 21 Jun 2021 00:00:00 +0000 https://waterfall-security.com/ot-insights-center/uncategorized/petrochemical-manufacturing-cybersecurity-sameer-koranne-episode-62/ The post Petrochemical Manufacturing Cybersecurity – Sameer Koranne | Episode #62 appeared first on Waterfall Security Solutions.

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Commodity vs specialty chemical manufacturing is different in kind, not just quantity. Sameer Koranne, Global OT Lead for IBMs X-Force incident response team talks about manufacturing, safety and security.

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Cybersecurity For Hyundai Steel https://waterfall-security.com/ot-insights-center/manufacturing/cybersecurity-for-hyundai-steel/ Tue, 23 May 2017 11:09:00 +0000 https://waterfall-security.com/?p=10513 Enabling safe operations monitoring, big data analytics, quality optimization, and central monitoring of the continuous casting process.

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Cybersecurity For Hyundai Steel

Protecting Steel Casting Process From External Cyber Threats
Cybersecurity For Hyundai Steel
Customer/ Partner:

Hyundai Steel.

Customer Requirement:

Enable safe operations monitoring, big data aggregation & analytics, quality optimization, and central monitoring of the continuous casting process.

Waterfall’s Unidirectional Solution:

Secures control process network perimeters from external threats with Unidirectional Security Gateways, enabling central access to operations status and production details, enabling enterprise-wide visibility and an advanced IIoT application platform.

The Modern Manufacturing Industry Is Facing An Increased Attack Surface

With the increased connectivity of digital devices inside a smart manufacturing plant comes a remarkable increase in attack surface. To avoid the costly turn-arounds, the modern, highly–connected manufacturing plant needs a solution to keep attackers out while simultaneously analyzing and aggregating data for plant optimization.

The Challenge icon
The challenge

Enable secure monitoring, data aggregation and analysis of continuous casting plant information while protecting safe and reliable operations. Enable centralized monitoring, visibility and IIoT applications while preventing remote cyber threats from entering the process network.

Waterfall solution - icon
Waterfall solution

A Waterfall Unidirectional Security Gateway was installed between the control system and the enterprise network. Unidirectional Gateway software replicates OPCUA servers from the production network to enterprise network for use by centralized and cloudbased data aggregation, analysis, quality optimization, and predictive maintenance, platforms.

Results and benefits - icon
Results & benefits

Security: A Unidirectional Gateway provides strong assurance that no attack from the IT network can enter the process network. Visibility: Enterprise and IIoT applications monitor continuous casting process data in real-time. Central and cloud-based applications aggregate and analyze OPC-UA replica data. The replication process is transparent to these applications. Compliance: Unidirectional Gateways simplify compliance with enterprise security programs and with regional and global cyber security standards and regulations.

Theory of Operation

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Waterfall Security is the market leader for Unidirectional Gateway technology with installations at critical infrastructure sites across the globe. The enhanced level of protection provided by Waterfall’s Unidirectional Security Gateway technology is recognized as best practice by leading industry standards bodies and authorities such as NIST, ANSSI, NERC CIP, the ISA, the US DHS, ENISA and many more.

Waterfall Unidirectional Security Gateways replace firewalls in industrial network environments, providing absolute protection to control systems and industrial control networks from attacks emanating from external lesstrusted networks. Waterfall Gateways contain both hardware and software components. The hardware is physically able to send information in only one direction. The software replicates servers and emulates devices. At Hyundai Steel, the gateway software produces an accurate, timely replica of a production OPC-UA server. Enterprise and cloud-based IIoT applications and users use the OPC-UA replica exclusively. Unidirectional Gateways enable control-system intrusion detection, vendor monitoring, industrial cloud services, and visibility into operations for modern enterprises and customers. Unidirectional Gateways replicate servers, emulate industrial devices and translate industrial data to cloud formats. Unidirectional Gateway technology represents a plug-and-play replacement for firewalls, without the vulnerabilities and maintenance issues that accompany firewall deployments. Replacing at least one layer of firewalls in a defense-in-depth architecture breaks the attack path from the Internet to critical systems.

Unidirectional Security Gateways Benefits:

arrow red rightSafe, continuous monitoring of operations networks from IT-managed central platforms

arrow red rightStrong, physical protection for production processes, quality and personnel safety

arrow red rightSafe remote supervision of changes to protected systems

arrow red rightSafe cloud vendor supply chain integration

arrow red rightCentral enterprise security and performance monitoring for OT networks and applications

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